Description

Introduction To Decarb Reactor

SS-80L decarb reactor with a capacity of 80L. The decarb reactor is a container designed for chemical reactions. It is made of stainless steel. It has the characteristics of high temperature resistance, high pressure resistance, and corrosion resistance. It is suitable for stirring high-speed, low-speed, and low-viscosity materials. Its unique design makes the test safe and convenient.

Structure Of Decarb Reactor

Decarb Reactor usually uses high-quality stainless steel materials such as 304 and 316L that meet GMP standards. The equipment is mainly composed of three parts: tank body, jacket, and mixing system. The mixing form is mostly frame-type mixing. The seal adopts sanitary mechanical seals, and the interface adopts ISO standards. Quick-loading clamp type, the inner surface is mirror polished, and the outer surface can be sandblasted, frosted, or cold-rolled primary color matte treatment.

Characteristics Of Decarb Reactor

Excellent mechanical properties

Due to the strong mechanical properties of stainless steel, the reaction kettle made of it can withstand higher working pressure and deformation, so it can withstand larger volumes of solid materials.

Fast heating

Decarb reactor is a reactor used for physical or chemical reactions. It needs to have high thermal conductivity and cooling performance. The advantage of stainless steel material is that the heating and cooling speed is relatively fast.

Excellent processing performance

The processing performance of stainless steel is very good, and it can be processed into different shapes and structures according to the actual process requirements.

High temperature resistance

Decarb reactor needs to face different high-temperature environments. In general chemical and physical reactions, the temperature is as high as 600 degrees celsius. In high temperature environment, stainless steel materials can still be used normally.

Strong corrosion resistance

Stainless steel itself contains elements such as chromium and nickel, which has good corrosion resistance, and it can still maintain good corrosion resistance when it is made into a reactor.

Application Of Decarb Reactor

Chemical processing:

The decarb reactor is commonly used in the production of chemicals such as petrochemicals, polymers and specialty chemicals. They are especially useful in reactions involving harsh chemicals or high temperatures because they have excellent corrosion resistance and can withstand extreme conditions.

Pharmaceutical manufacturing:

The decarb reactor is commonly used in pharmaceutical manufacturing to produce pharmaceuticals and other medical products. They are commonly used in the synthesis of active pharmaceutical ingredients (apis) and can be engineered to meet stringent regulatory requirements.

Food and beverage processing:

The decarb reactor is used in the production of food and beverage products such as beer, wine and dairy products. They are ideal for food processing applications because they are easy to clean, resist contamination and are non-reactive with food.

Water treatment:

Decarb reactors are used in water treatment applications such as wastewater treatment plants and desalination plants. They are especially useful in applications requiring high levels of corrosion resistance and durability.

Petrochemical and refining:

The decarb reactor is used in the production and refining process of petrochemical products. They are often used in processes that require high pressure and high temperature reactions.

Precautions

Before use, it is necessary to check whether the thermometer, pressure gauge, safety valve, bursting disc and other safety accessories of the decarb reactor are intact; check whether each material valve and process pipeline valve are in the required position and whether the valve is intact; whether the nozzle is leaking and sealed; whether the oil quality and oil level of the reducer and mechanical seal meet the requirements
First turn on the power supply, make the motor drive the stirring operation, observe whether there is any abnormality in the transmission parts such as the reducer and the stirring; put in the materials according to the time, sequence, speed, variety, quantity, and process operation requirements such as heating, cooling, and heat preservation. For large pieces of material, it needs to be processed into small pieces and then put in. Before turning on the mixing, it should be turned by hand, and then press the electric switch to start the stirring operation. It can be operated normally before it can be started. It is strictly forbidden to start forcibly; if the liquid material is vacuum when pumping materials, the vacuum valve should be opened slowly to prevent material flushing;
When using, pay attention to observe the internal and external pressure, temperature and other parameters of the pot during the closed reaction, and deal with it immediately if any abnormality is found; it is strictly forbidden to change the reaction temperature or hit the pot body instantaneously; make timely equipment operation records; do daily maintenance.

 Parameter

 FAQ

Q: There is no discharge after the decarb reactor is started, and the reasons for the discharge of less or intermittent discharge:

A: Troubleshooting method: Eliminate circuit faults, remove blockages, repair welding or replace tubes, remove blockages, and reinstall; change the wiring position of the power line, replace new parts, replace high-lift reactors, and reinstall.

Q: The decarb reactor cannot be started

A: Troubleshooting method: Adjust the voltage to 342v~418v; find out the cause of the power failure and eliminate it; disassemble the guide and remove the sundries;
Replace according to the cable specification table; use a thicker cable; replace with a new plug, check the switch outlet and cable; overhaul the motor.

Q: The motor can't start with noise reason:

A: Remedy: Repair the circuit; repair or replace the bearing; remove foreign objects.