Chemical reactors play an indispensable role in modern industrial production, serving as pivotal equipment for carrying out chemical reactions, synthesis, and processing. This article delves into various types of chemical reactors, including glass reactors, stainless steel reactors, high pressure reactors, hydrothermal reactors, and crystallization reactors.
Glass Reactors
Glass reactors are versatile pieces of equipment widely utilized in laboratories and small scale production settings. Constructed from highly corrosion-resistant glass materials, these reactors offer a transparent environment for operators to visually monitor and analyze the progression of chemical reactions. The transparency of the glass allows for real-time observation, making them ideal for research, experimentation, and process optimization.
In the pharmaceutical industry, glass reactors are crucial for drug development and formulation studies. Their ability to provide a controlled and visible environment allows researchers to study reaction kinetics, assess the impact of different parameters, and ensure reproducibility in the synthesis of pharmaceutical compounds.
Furthermore, glass reactors find applications in the food industry for the production of specialty ingredients, flavors, and fragrances. Their inert nature ensures that the materials being processed remain uncontaminated, making them suitable for applications where product purity is paramount.
Stirring Power (W): 120
Stirring Speed (rpm): 0~600 (Max. 1300)
Reaction Kettle Capacity (L): 10
Stirring Shaft Diameter (mm): 12
Applications:
Suitable for small scale chemical synthesis in laboratory settings.
Ideal for experiments in Chemical Laboratories and Pharmaceutical Research.
Stirring Power (W): 120
Stirring Speed (rpm): 0~600 (Max. 1300)
Reaction Kettle Capacity (L): 50
Stirring Shaft Diameter (mm): 12
Applications:
Ideal for larger scale chemical synthesis at the pilot scale.
Suitable for Chemical Laboratories and Pharmaceutical Research.
Stirring Power (W): 250
Stirring Speed (rpm): 0~600 (Max. 1300)
Reaction Kettle Capacity (L): 100
Stirring Shaft Diameter (mm): 15
Applications:
Specifically designed for large scale chemical synthesis and industrial production.
Suitable for Chemical Laboratories, Pharmaceutical Research, and Petrochemical Industry.
Stainless Steel Reactors
Stainless steel reactors stand as stalwarts in industrial production due to their robust construction and corrosion-resistant properties. These reactors are designed for large scale manufacturing processes across various industries, including chemical, petrochemical, and pharmaceutical sectors.
In the chemical industry, stainless steel reactors are employed for the synthesis of various chemicals, including polymers, resins, and specialty chemicals. Their high pressure resistance and durability make them suitable for harsh reaction conditions, ensuring the efficient production of a wide range of chemical products.
In the petroleum sector, stainless steel reactors play a pivotal role in refining processes. They are utilized for catalytic cracking, hydrocracking, and other crucial reactions involved in the production of fuels and petrochemicals. The resilience of stainless steel ensures the reactors can withstand the aggressive nature of many petroleum processes.
SS-5L Stainless Steel Reactor: Lab Scale Reaction System
Reactor Model: SS-5L
Reactor Material: 316 Stainless Steel
Reactor Volume: 5L
Heating Method: Circulation Heating
Stirring Speed: 0-600rpm
Applications:
Designed for small scale chemical synthesis in laboratory settings.
Ideal for experiments in Chemical Laboratories and Pharmaceutical Research.
Reactor Model: SS-20L
Capacity: 20L
Stirring Power: 550W
Heating Power: 6KW
Applications:
Suited for medium scale chemical synthesis and research purposes.
Suitable for use in Chemical Laboratories and Pharmaceutical Research.
Reactor Model: SS-100L
Capacity: 100L
Working Pressure: Ordinary Pressure
Temperature: 0-250℃
Heating Mode: Sandwich Oil Bath
Applications:
Specifically designed for large scale chemical synthesis and industrial production.
Suitable for Chemical Laboratories, Pharmaceutical Research, and Petrochemical Industry.
High Pressure Reactors
High pressure reactors represent a critical category of equipment designed to operate under elevated pressure conditions. These reactors find applications in diverse fields such as materials science, aerospace, and energy production. The ability to conduct reactions under high pressure enables the synthesis of novel materials and the exploration of unique chemical pathways.
In materials science, high pressure reactors contribute to the development of advanced materials with tailored properties. Researchers use these reactors to explore the synthesis of high-performance polymers, ceramics, and superconductors, taking advantage of the unique conditions provided by high pressure.
Additionally, high pressure reactors are indispensable in the aerospace industry for the synthesis of propellants and materials used in spacecraft. The controlled environment within these reactors ensures the production of high-quality, reliable components crucial for space exploration.
Pressure (Mpa): 22
Temperature (°C): 350
Stirring Speed (r/min): 50-1000
Heating Power (kW): 1.5
Applications:
Designed for small scale laboratory synthesis under high pressure.
Ideal for research and experimentation in chemical laboratories.
TGYF-B High Pressure Reactor: Research and Development System
Pressure (MPa): 22
Temperature (°C): 350
Stirring Speed (r/min): 0-1800
Heating Power (kW): 0.6 (50ml), 0.6 (100ml), 0.8 (250ml), 1.5 (500ml)
Applications:
Suited for high pressure research and development.
Suitable for various volumes, making it versatile for different experiments.
TGYF-C High Pressure Reactor: Magnetically Coupled Research System
Pressure (MPa): 16
Temperature (°C): 300
Stirring Speed (r/min): 1800
Heating Power (kW): 0.6 (50ml), 0.6 (100ml), 0.8 (250ml), 1.0 (500ml)
Applications:
Specifically designed for magnetically coupled high pressure research.
Suitable for experiments requiring precise temperature and pressure control.
Hydrothermal Reactors
Hydrothermal reactors are specialized vessels designed for hydrothermal synthesis, a process involving chemical reactions carried out in water at elevated temperatures and pressures. These reactors find applications in various scientific and industrial fields due to their ability to facilitate unique reactions not achievable under standard conditions.
In the field of nanotechnology, hydrothermal reactors are extensively used for the synthesis of nanomaterials. The controlled hydrothermal conditions allow for the precise control of particle size, shape, and composition, leading to the production of advanced nanomaterials with enhanced properties.
Moreover, hydrothermal reactors play a vital role in environmental research, particularly in the treatment of waste materials. The unique conditions they provide enable the efficient degradation of pollutants and the conversion of waste into valuable products, contributing to sustainable waste management practices.
KH-50 Hydrothermal Synthesis Reactor: Lab Scale System
Model: KH-50
Volume (ml): 50
Pressure: ≤3 Mpa
Heating/Cooling Rate: 5°C/min
Working Temperature: ≤230°C
Materials:
Shell Material: High-quality Stainless Steel
Liner Material: PTFE material
Applications:
Designed for small scale hydrothermal synthesis experiments.
Ideal for laboratory research and material synthesis.
KH-100 Hydrothermal Synthesis Reactor: Pilot Scale System
Model: KH-100
Volume (ml): 100
Pressure: ≤3 Mpa
Heating/Cooling Rate: 5°C/min
Working Temperature: ≤230°C
Materials:
Shell Material: High-quality Stainless Steel
Liner Material: PTFE material
Applications:
Suited for pilot scale hydrothermal synthesis experiments.
Suitable for research and development in chemical laboratories.
Model: KH-500
Volume (ml): 500
Pressure: ≤3 Mpa
Heating/Cooling Rate: 5°C/min
Working Temperature: ≤230°C
Materials:
Shell Material: High-quality Stainless Steel
Liner Material: PTFE material / PFA material / PPL material
Applications:
Designed for medium scale hydrothermal synthesis experiments.
Suitable for material synthesis in research and production.
KH-1000 Hydrothermal Synthesis Reactor: Industrial Scale System
Model: KH-1000
Volume (ml): 1000
Pressure: ≤3 Mpa
Heating/Cooling Rate: 5°C/min
Working Temperature: ≤230°C
Materials:
Shell Material: High-quality Stainless Steel
Liner Material: PTFE material / PFA material / PPL material
Applications:
Tailored for industrial scale hydrothermal synthesis experiments.
Suitable for large scale material synthesis and production.
Crystallization Reactors
Crystallization reactors are essential tools in the pharmaceutical, chemical, and food industries, serving the purpose of controlling and optimizing the crystallization process. These reactors enable the formation of well-defined crystals with desired properties, influencing the quality and characteristics of the final product.
In the pharmaceutical industry, crystallization reactors are crucial for the production of high-purity drug compounds. By controlling parameters such as temperature, pressure, and solvent composition, researchers can achieve precise control over crystal size and morphology, impacting the drug's solubility and bioavailability.
Additionally, crystallization reactors play a key role in the production of specialty chemicals. Industries involved in the synthesis of flavors, fragrances, and fine chemicals utilize these reactors to obtain crystals with specific characteristics, ensuring the desired product quality and performance.
Crystalization Reactor: Lab Scale System
Receiving Flask: 5L
Rotate Speed: 0-300r/min
Seal: Self-lubricating Mechanical Seal
Bore Diameter of Sand Core: 1-200μm (Optional)
Applications:
Designed for laboratory scale crystallization experiments.
Ideal for small scale research projects and educational purposes.
Receiving Flask: 10L
Rotate Speed: 0-300r/min
Seal: Self-lubricating Mechanical Seal
Bore Diameter of Sand Core: 1-200μm (Optional)
Applications:
Suitable for small pilot scale crystallization experiments.
Designed for research and development in chemical and pharmaceutical industries.
Crystalization Reactor: Medium Scale System
Receiving Flask: 20L
Rotate Speed: 0-300r/min
Seal: Self-lubricating Mechanical Seal
Bore Diameter of Sand Core: 1-200μm (Optional)
Applications:
Designed for medium scale crystallization experiments.
Suitable for industrial research and production in chemical and pharmaceutical industries.
Crystalization Reactor: Large Scale System
Receiving Flask: 20L
Rotate Speed: 0-300r/min
Seal: Self-lubricating Mechanical Seal
Bore Diameter of Sand Core: 1-200μm (Optional)
Applications:
Tailored for large scale crystallization experiments and production.
Suitable for use in large scale industrial settings.
In conclusion, the diverse array of chemical reactors, including glass reactors, stainless steel reactors, high pressure reactors, hydrothermal reactors, and crystallization reactors, caters to the wide-ranging needs of industries involved in chemical synthesis, materials science, pharmaceuticals, and more. These reactors not only facilitate the efficient production of chemicals and materials but also contribute significantly to advancements in research, technology, and sustainable practices.
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